study is a real life case which happens in textile units
where Jet Dyeing Baskets are used for fabric dyeing.
study is about a dyeing and printing unit which was facing a
lot of problems with its Jet Dyeing Machines in which
frequent buffing became a daily phenomenon due to increasing
instances of entanglement resulting into damage of grey
fabrics and loss of valuable production.
The cost of
buffing is Rs. 1500/-. Apart from the cost of buffing, the
unit was facing tremendous losses in terms of production
which was tantamount to around 10 times the buffing cost.
Minol Coating Pvt. Ltd. (MCPL) came up with an innovative solution and a presentation
was made before the unit's owner regarding the merits of
PTFE coating on Jet Dyeing Baskets. The unit was quite
hesitant in adopting the practice as initial cost of
coating is higher than buffing. However hard convincing by
MCPL led to nod of the
unit to apply PTFE coating on one of the baskets. The unit
also put forward a clause, mentioning smooth operation of
basket for 6 months and recoating of basket free of cost, if
problem crops up within 6 months.
MCPL agreed to the clause
and a basket was coated. The coated basket was highly
successful in terms of longevity and smoothly crossed the
time clause of 6 months, even meeting twice the time clause.
Looking at the success, the unit went for gradual
PTFE coating for rest of the baskets.
of PTFE Coating on Jet Dyeing Baskets
Strong chemical guard inside the basket.
Machinery work trouble tree for long period.
Due to strong chemical guard, no yarn entanglement.
PTFE Coating is also very much effective in Jet Dyeing Machine
Baskets and Sizing Drums and Impellors.